Standard
UPDATE AVAILABLE
AS/NZS 3584.3:2012
[Superseded]Diesel engine systems for underground coal mines, Part 3: Maintenance
Specifies requirements and recommendations for examining, servicing, maintaining, repairing, overhauling and testing diesel engine systems, including those that comply with AS/NZS 3584.1 and AS/NZS 3584.2, for use in underground coal mines to ensure diesel engine systems remain safe to use (i.e. in an explosion-protected or fire-protected condition) over their life cycle.
Published: 31/01/2012
Pages: 74
Table of contents
Cited references
Content history
Table of contents
Header
About this publication
Preface
1 Scope and general
1.1 Scope
1.2 Application
1.3 Normative references
1.4 Definitions
1.4.1 general
2 Maintenance management system
2.1 General
2.2 Maintenance information to be provided by manufacturer to purchaser
2.3 Elements of the maintenance management system
2.4 Safety file
3 Maintenance procedures
3.1 Establishment of procedures
3.2 Coded maintenance
3.2.1 Description
3.2.2 Frequency
3.2.3 Routine safety check
3.2.4 Code A
3.2.5 Code B
3.2.6 Code C
3.2.7 Code D
3.2.7.1 Service facility
3.2.7.2 Examinations
3.2.7.3 Engine shutdown systems
3.2.7.4 Emergency stop device
3.3 Diesel exhaust emissions
3.4 Places of work
3.4.1 General
3.4.2 Service
3.5 Specific checking
3.5.1 Regular safety checks
3.5.2 Electrical
3.5.2.1 Electrical systems
3.5.2.2 Software
3.5.3 Calibration or verification of sensors
3.5.3.1 General
3.5.3.2 Calibration or verification intervals
3.5.3.3 New and overhauled sensing devices
3.5.3.4 Calibration or verification certificate
3.5.3.5 Calibration or verification tolerances
3.5.4 Mating surfaces
3.5.4.1 General
3.5.4.2 Flatness
3.5.4.3 Surface finish
3.5.4.4 Circular flanges, spigots and holes
3.5.5 Machining
3.5.6 Welding and brazing
3.5.7 Fasteners
3.5.7.1 General
3.5.7.2 Testing threads
3.5.7.3 Repairing threads
3.6 Repairs and replacement parts
3.6.1 General
3.6.2 Repairs
3.6.3 Replacement parts
3.7 Modifications
3.8 Reporting
3.9 Damage
4 Personnel
4.1 Competence
4.2 Supervision
4.2.1 General
4.2.2 Additional requirements—Competence
4.2.3 Responsible person
4.3 Trainers
4.4 Training and competence
4.4.1 Competence
4.4.2 Training
4.4.3 Training aids
4.4.4 Standards
4.4.5 Legislation
4.4.6 Training units
5 Marking and traceability
5.1 General
5.1.1 Code D
5.1.2 New components
5.2 Minimum marking for Code D
5.3 Form of marking
5.4 Subsequent overhauls
5.4.1 General
5.4.2 Marking of repaired/overhauled equipment
Appendix A
A1 General
A2 Service facility program
A3 Basic rules
A3.1 Recognized service facilities program—Assessment bodies
A3.2 Contents and copies of the certificate of recognition
A3.3 Factors affecting the issuing, maintenance and withdrawal of certificate of recognition
A3.3.1 Suspension of certificate of recognition
A3.3.2 Cancellation or withdrawal of certificate of recognition
A3.3.3 Non-conformance notification
A3.4 Maintaining certificate of recognition
A3.5 Obligations of the recognized service facilities
A4 Procedures for recognized service facilities
A4.1 General
A4.2 Obtaining a certificate of recognition
A4.3 Requirements to achieve a certificate of recognition
A4.3.1 Responsible persons
A4.3.2 Compliance with this Standard
A4.3.3 Quality management system component
A4.3.3.1 General
A4.3.3.2 The control of the repair/overhaul processes
A4.3.3.3 Certificates, documentation and records
A4.3.3.4 Roles and responsibility of a recognized service facility
A4.3.4 Quality Management System—Resource management
A4.3.4.1 General
A4.3.4.2 Technical library
A4.3.4.3 Training and competency
A4.3.5 Quality (management) system—Product realization—Reports
A4.3.6 Quality (management) system—Dimensional checks
A4.3.6.1 Dimensional measurements
A4.3.6.2 Measuring equipment
A4.3.7 Quality management system—Work instructions
A4.3.8 Quality (management) system—Conditions for equipment release
A4.3.8.1 General
A4.3.8.2 Non-conforming product
A4.3.9 Records of recognized service facility
A4.4 Application process for certificate of recognition as a recognized service facility
A4.5 Assessment of applications for a certificate of recognition as a recognized service facility
A4.6 Certification maintenance
A4.6.1 Surveillance
A4.6.2 Evidence and reassessment
A4.6.3 Amendments to certificate of recognition
Appendix B
B1 Purpose
B2 Competence
B2.1 Assessment or verification of competence
B2.2 Responsible person competence
B2.2.1 General
B2.2.2 Units of competence—Responsible person
B3 Training
B4 Assessment
Appendix C
C1 General
C2 Hydrostatic testing
C3 Apparatus
C4 Procedure
C4.1 Inlet system
C4.2 Exhaust system excluding the conditioner body
C4.3 Water-based conditioner
C4.4 Acceptance criteria
C5 Test report
Appendix D
D1 Introduction
D2 Emission testing
Appendix E
E1 General
E2 Pre-start inspection and test (see Clause 3.2)
E3 Code A examination and test—Daily (see Clause 3.2)
E4 Code B examination and test—Weekly (see Clause 3.2)
E5 Code C examination and test (see Clause 3.2)
E6 Code D examination and test (see Clause 3.2)
E6.1 General
E6.2 Confirmation of details
E6.3 Component testing and verification
E6.4 Temperature-sensing devices
E6.5 Components/parts re-assembly
E6.6 Code D post re-assembly examination and test (see Clause 3.2)
Bibliography
Cited references in this standard
[Current]
Explosive atmospheres - Part 14: Electrical installation design, selection and installation of equipment, including initial inspection
[Current]
Explosive atmospheres - Part 17: Electrical installations inspection and maintenance
[Superseded]
General requirements for bodies operating product certification systems
[Current]
Australian/New Zealand Certification Scheme for explosion-protected electrical equipment (ANZEx Scheme), Part 2: Recognized Service Facilities Program — Basic rules and procedures
[Superseded]
Electrical equipment for mines and quarries, Part 6: Diesel powered machinery and ancillary equipment
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